Do you want to increase the efficiency of your CNC machine tool? Or do you want to cut down on the time and work it takes to make a specific component?
Consider the impact of Automatic Pallet Changers and how they can transform your business.
Let’s have a look at how pallet changers operate in CNC machine tools before we discuss how such advances in machine tool production can considerably enhance the efficiency of your shop floor.
Pallet Changers in CNC Machine Tools: How Do They Work?
A pallet is a moveable and interchangeable element of a machine tool that aids in the transportation of raw or finished parts from the machine, reducing downtime for part loading and unloading.
Pallet changing machine come in three varieties in most CNC machine tools: manual, automated, and robotic.
Pallet systems with manual loading and unloading
The operator must physically load and unload the pallet containing the uncooked / completed product to and from a docking station located on the pinnacle of the machine table. This is the most time-consuming and inefficient of the 3 alternatives. This method, even though, can nevertheless help you chop down on downtime.
Automated pallet systems
These are usually built into the machine and controlled by it.
The loading and unloading of parts at the pallet station require human participation.
Pallet loading and unloading robots are used in robotic pallet systems
The robot can frequently serve one or more machines. These, on the other hand, are rather expensive and may not be practical in cost-sensitive sectors.
The status of always advancing technology may eventually make such systems more cost-effective. Such solutions are frequently sought in areas with high labor costs or scarcity of competent labor. When specialized and very particular manufacturing needs are required, such systems may face challenges.
Automatic Pallet Changing System Types
The majority of manufacturing organizations prefer to use automated pallet change systems over the other two options.
Automated pallet changers are largely divided into two categories that are integrated into CNC manufacturing systems or machines.
Pallet changers in the shuttle style
After completion, a pallet of parts would depart the inside of a machine on rails. The machine is then loaded with a second pallet. This approach is regarded to be more conventional, and pallet transfers may take longer. They’re commonly found in larger CNC machining centers nowadays.
Pallet changers that swing
The pallet containing the finished portion is raised beside the pallet containing the raw (unfinished) part. After that, it’s turned 180 degrees and positioned on a CNC index or rotary table.
The first pallet is placed on the loading and unloading stations at the same time. The process of attaching and unhooking pallets at the same time saves time and enhances efficiency. It also allows for a more seamless transition.
The part to be machined is on one side of the table, which faces or reaches inside the machining zone. The loading station, on the other hand, is where a finished item is exchanged for a fresh raw part to be machined.
It makes sense to optimize your machine and reduce its non-productive hours in today’s competitive manufacturing and factory production world.
This is true in nearly every industry, from automotive and aerospace to general manufacturing, mold and die, and electronics.
Consider the benefits of automatic pallet changers, and consider switching to a CNC machine tool that can help you save money while increasing productivity.